atst - ATST

atst May 16, 2025 No Comments

Save Money on Glove Packaging with Auto Packing Technology

Save Money on Glove Packaging with Auto Packing Technology In the high-demand world of disposable medical glove production, packing is a critical yet often overlooked step. Manual glove packing not only slows down operations—it also increases the risk of secondary contamination and leads to inconsistent packaging quality. Shine Technology’s Fully Automatic Glove Packing Machine solves these challenges with a high-speed, hygienic, and intelligent solution designed for modern manufacturing lines. Designed for seamless integration after the glove counting process, this machine takes stacked gloves directly from the conveyor and completes the entire boxing procedure—without manual handling. The result? Faster throughput, lower labor costs, and consistent packaging quality. Built for Medical Glove Manufacturers This machine is tailored for online automatic boxing of disposable nitrile and PVC medical gloves. With strong adaptability to a wide range of glove counts and box sizes, it delivers reliable performance for various packaging needs. It supports multiple box types including tuck-in flap, glued ear-flap, and optional glue-sealed styles, making it an excellent fit for most glove production lines. Key Features & Advantages 🚀 High-Speed PerformanceCycle time per box is under 7.5 seconds, delivering high output without sacrificing accuracy. 🧼 Hygienic & Touch-FreeEliminates manual handling of gloves, significantly reducing the risk of contamination. 🔄 One-Touch Format ChangeoverThanks to a fully servo-driven system, operators can switch product types with ease. Input the box’s length, width, and height, and the system automatically adjusts coordinates—perfect for multi-product lines or frequent format changes. 🧠 Fully Integrated AutomationThe system handles everything: Automatic box forming Box folding Box locking or sealing Automatic glove insertion 📦 Versatile Box CompatibilitySupports paper boxes with: Gloss coating, matte finish, or lamination Built-in anti-drop design Multiple glove capacities (70–300 pcs per box) Technical Specifications Feature Specification Supported Products Disposable medical gloves (Nitrile & PVC) Box Types Tuck-in flap, Ear-flap, Optional hot-melt glue Glove Condition Fluffy, larger volume relative to box size Box Dimensions L: 200–260 mm, W: 100–140 mm, H: 50–105 mm Glove Quantities Supported 70 / 80 / 100 / 120 / 150 / 200 / 250 / 300 pcs Cycle Time per Box < 7.5 seconds First-Pass Yield Rate > 99.8% 24h Machine Downtime Rate < 1% Emergency Handling Temporary manual boxing area & glove collection line Format Change System One-touch with auto-generated coordinates Machine Dimensions L3750 × W1650 × H2050 mm Power Supply 380V, 17kW Air Supply Requirement ≥ 0.5 MPa, 400 L/min AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. 📞 +60 3‑3277 7118📱 WhatsApp: +60 12‑921 3717✉️ atsystechsb@atst.com.my📍 Rawang, Selangor 👉 Click here for a free consultation to discover how automation can transform your packaging line.

atst May 16, 2025 No Comments

AI Inspection Cuts Defect Costs and Boosts Your Bottom Line

AI Inspection Cuts Defect Costs and Boosts Your Bottom Line In the world of glove manufacturing, precision and speed are everything. That’s why Shine Technology has developed a cutting-edge AI Visual Inspection System for glove defect detection — a game-changing solution that sets a new benchmark for quality assurance in the industry. All-Angle, Real-Time Glove Defect Detection Our AI-powered inspection system utilizes advanced artificial intelligence and deep learning algorithms to perform real-time, 360-degree inspections on gloves during movement. It accurately identifies defects in the fingers, palm, and wrist areas — including oil stains, dirt spots, holes, and tears — and automatically removes defective items from the production line. Detection Coverage Includes: Oil stains Dirt and discoloration Holes and ruptures Structural damage Why Choose Shine? Comprehensive Detection Strategy Our solution offers full-phase inspection: pre-stripping, during stripping, and semi-stripped glove detection. With up to 7 high-resolution image captures per glove, every angle is covered. Proprietary AI Algorithm Since 2019, Shine has been developing proprietary deep learning algorithms, achieving a defect detection accuracy that surpasses industry peers by 4% using the same sample volumes. The system is supported by a robust cloud-based training platform, allowing for custom configuration for each client. With our vast database of glove defect samples, most setups are plug-and-play with no need for retraining. Centralized Monitoring & Scalability We offer a mature Central Control Room (CCR) implementation, ensuring stability and seamless operation. The system is scalable for future functionality expansions. Smart Monitoring Features Alerts for abnormal glove stripping Hand mold management and feedback Defect categorization with real-time quantity tracking Alarm activation when defect count exceeds threshold Performance Specifications Metric Value Defect Coverage Rate 99% Average Inspection Speed 220 gloves/min Serious Defect Miss Rate ≤ 0.05% (5 in 10,000) Minor Defect Miss Rate (AB) ≤ 0.5% (5 in 1,000) False Positive Rate ≤ 0.5% Minimum Detectable Defect Size ≥ Φ0.5mm Compatibility All glove colors supported All benchmarks are based on gloves fully captured and processed by the system. Detection accuracy remains consistent regardless of glove color. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges — from precise vision inspection in glove production to intelligent sorting and reliable goods handling. Our systems are designed to improve operational efficiency, ensure consistent quality, and reduce manual workload across demanding processes. 📞 +60 3‑3277 7118 📱 WhatsApp: +60 12‑921 3717 ✉️ atsystechsb@atst.com.my 📍 Rawang, Selangor 👉 Click here for a free consultation to discover how AI can revolutionize your production line.

atst May 16, 2025 No Comments

Wasting Money on Mold Cleaning? There’s a Better Solution

Wasting Money on Mold Cleaning? There’s a Better Solution In today’s glove manufacturing industry, speed, safety, and precision are no longer optional—they’re essential for staying competitive. However, many factories still rely on manual glove removal, especially when gloves are stuck or half-detached from molds. This outdated method slows down production, raises labor costs, and creates safety risks. The Real Problem: Manual Glove Removal When gloves don’t fully detach from molds, they clog the production line. Workers must then remove them manually—an inefficient and sometimes dangerous task. Over time, this leads to: Slower production output Higher risk of injury Inconsistent quality and downtime These issues often go unnoticed but significantly affect your bottom line. The Smarter Solution: Shine’s Air-Blow Mold Cleaning Machine To address this bottleneck, Shine Technology developed a fully automated Air-Blow Mold Cleaning Machine—a smart, non-contact solution that removes unstripped and half-stripped gloves quickly and safely. Built for High-Speed Glove Lines Shine’s system integrates smoothly into existing glove production lines. It handles speeds up to 220 gloves per minute, automatically detecting and removing gloves that fail to release from the molds. Using a multi-stage air-blow system, the machine detaches stuck gloves without touching the mold—eliminating physical wear and reducing downtime. Why Choose Shine’s Cleaning System? Here’s what makes this machine a game-changer: ✅ High Efficiency: 99% mold cleaning success rate ✅ Non-Contact Cleaning: No physical contact, no mold damage ✅ Fully Automated: Replaces manual glove removal ✅ Smart Timing: Adjusts air blasts in sync with line speed ✅ Enhanced Safety: Keeps operators away from risky tasks How It Works: Precision-Controlled Air Nozzles The machine features 24 air nozzles, each positioned and timed to blast off gloves in sequence. It monitors the line speed in real time and adjusts its air bursts for maximum efficiency. This precise approach ensures all gloves are removed—without damaging molds or interrupting production. In the long run, it helps you save money, cut downtime, and reduce your dependence on manual labor. Technical Specifications at a Glance Feature Value Max Line Speed ≤ 220 pcs/min Cleaning Success Rate 99% Nozzles 24 air heads Air Pressure 1.1 MPa Air Consumption Approx. 0.025 m³/glove Power Supply 24V Power Consumption 500W Working Temperature -10°C to 50°C Dimensions 1500 × 1050 × 1650 mm Weight 150 kg Automate Your Glove Production Today With Shine’s Air-Blow Mold Cleaning Machine, glove manufacturers can eliminate inefficiencies, improve safety, and scale production without extra labor. If your production line still relies on manual glove removal, now’s the time to upgrade. About AT SYSTECH SDN BHD We specialize in AI-powered robotic automation for real-world manufacturing challenges. From high-speed glove cleaning to AI visual inspection and automated material handling, we help you reduce manual labor and boost efficiency. 📞 +60 3‑3277 7118 📱 WhatsApp: +60 12‑921 3717 ✉️ atsystechsb@atst.com.my 📍 Rawang, Selangor 👉 Click here for a free consultation and learn how automation can transform your factory.

atst May 12, 2025 No Comments

From Good to Great: How AI Perfects Glove Production

From Good to Great: How AI Perfects Glove Production In the world of nitrile glove manufacturing, precision is everything. A tiny defect can lead to failed inspections, customer complaints, or even serious medical consequences. But what if your quality control process didn’t rely solely on human inspection? What if AI could ensure near-perfect results—consistently, automatically, and at scale? That’s no longer a “what if.” It’s already happening. AI Makes Every Glove Count AI-powered inspection systems use machine vision and deep learning algorithms to scan each glove as it moves along the production line. Unlike human inspectors—who tire or miss defects due to repetition—AI systems never blink. Here’s what these systems can detect: Pinholes smaller than 0.1mm Uneven thickness or color variations Deformities at cuff edges or fingertips Particulate contamination Numbers Tell the Story Up to 42% reduction in defect rates 25% increase in inspection throughput 60% fewer product returns due to quality issues AI doesn’t just identify problems—it learns. With every batch, the system refines its accuracy and helps factory teams respond faster to issues in real time. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from precise vision inspection in glove production to intelligent sorting and reliable good handling. Our systems are designed to improve operational efficiency, ensure consistent quality, and reduce manual workload across demanding processes. 📞 +60 3‑3277 7118 📱 WhatsApp: +60 12‑921 3717 ✉️ atsystechsb@atst.com.my 📍 Rawang, Selangor 👉 Click here for a free consultation to discover how AI can revolutionize your production line.

atst May 12, 2025 No Comments

The Art of Perfect Glove Quality Control through AI

The Art of Perfect Glove Quality Control Through AI Quality control used to be an art form—a blend of human judgment, experience, and a sharp eye. But as glove production scales and demands grow, it’s no longer enough. The future of quality control lies in smart automation—and AI is leading the charge. From Guesswork to Data-Driven Decisions AI doesn’t rely on tired eyes or best guesses. Instead, it brings consistency to a process that was once subjective. Here’s how: Vision cameras capture every glove at multiple angles Machine learning models identify known and new defect patterns Real-time alerts notify staff of anomaly trends, like a misaligned mold or oil contamination What used to take a trained inspector 60 minutes can now be done by AI in under 6 minutes—without compromising accuracy. Proactive, Not Just Reactive Modern AI systems not only detect defects but can predict them. Over time, they spot trends that point to upstream issues—like a worn-out mold or uneven drying in a specific zone. That means problems can be fixed before entire batches are wasted. AT SYSTECH SDN BHD: Smarter Systems for Smarter Work Whether you’re managing a glove factory or a commercial outdoor space, we build robotic systems that make repetitive, high-labor jobs faster, safer, and easier. 📞 +60 3‑3277 7118 📱 WhatsApp: +60 12‑921‑3717 ✉️ atsystechsb@atst.com.my 📍 Rawang, Selangor 👉 Book your free consult now and let us show you what intelligent automation can do for your operations.

atst May 12, 2025 No Comments

How Smart Vision Tech Is Transforming Glove Quality Control

How Smart Vision Tech Is Transforming Glove Quality Control When it comes to medical or industrial gloves, quality is non-negotiable. A single tear or weak spot can compromise an entire operation. That’s why manufacturers are turning to smart vision technology—a powerful upgrade over traditional inspection methods. What is Smart Vision? Smart vision uses high-resolution cameras combined with AI models to inspect each glove with incredible accuracy. These systems capture hundreds of images per second and analyze: Surface smoothness Color uniformity Thickness consistency Micro tears or pinholes Traditional vs. Smart Vision Inspection Feature Traditional QC Smart Vision QC Inspection speed ~1,000 gloves/hr 15,000+ gloves/hr Accuracy rate ~85% 98%+ Inspector fatigue? Yes No Real-time feedback No Yes Smart vision also reduces human error, standardizes reporting, and integrates seamlessly with existing production lines. Long-Term Benefits Lower labor costs Faster detection = less waste Better customer satisfaction and compliance AT SYSTECH SDN BHD: Robotics Built for Harsh, Real-World TasksFrom glove lines to resort facilities, we build automated systems that solve heavy-lifting and quality control challenges—indoors or outdoors. 📞 +60 3‑3277 7118📱 WhatsApp: +60 12‑921 3717✉️ atsystechsb@atst.com.my📍 Rawang, Selangor 👉 Click here to schedule a free strategy session and learn how vision-based AI can elevate your quality assurance.

atst April 16, 2025 No Comments

Meet Your New Production Partner: 3D Robotic Manipulators

Meet Your New Production Partner: 3D Robotic Manipulators Looking to improve your production efficiency while reducing operational costs?3D robotic manipulators are transforming industries across Malaysia by delivering precise, flexible, and cost-effective automation solutions. What Are 3D Robotic Manipulators? 3D robotic manipulators are multi-axis robotic arms designed to perform complex industrial tasks such as pick-and-place, assembly, and inspection. Unlike traditional 2D automation systems, these robots operate across all three dimensions, providing greater flexibility and accuracy. They can be integrated with vision systems and AI to adapt to different objects and tasks in real time—making them ideal for high-mix, high-speed manufacturing environments. Benefits of Using 3D Robotic Manipulators ✅ Increased Production OutputBoost productivity by up to 30% through fast, consistent, and reliable automation. ✅ High Precision and AccuracyAchieve ±0.1 mm repeatability for detailed and sensitive tasks like assembly or inspection. ✅ Lower Operational CostsReduce manpower requirements and energy use—saving up to 25% on operating costs. ✅ Quick ROIWith an average payback period between 9–18 months, these robots offer fast returns for manufacturers. ✅ Flexible AutomationEasily reprogrammed to handle different tasks or product lines, ideal for changing production needs. Why Choose AT SYSTECH SDN BHD? AT SYSTECH SDN BHD is a trusted automation solution provider in Malaysia with a strong track record in designing and integrating 3D robotic manipulators for various industries, including: Glove and medical device manufacturing Electronics and semiconductor assembly Food and beverage production We provide end-to-end services from mechanical and electrical integration to system programming and testing. Our team ensures your system is delivered, installed, and supported with minimal disruption to your operations. Contact Us for a Free Automation Consultation Ready to explore how 3D robotic manipulators can transform your production line? 📞 Phone: +60 3‑3277 7118📱 WhatsApp: +60 12‑921 3717✉️ Email: atsystechsb@atst.com.my📍 Address: Lot 19675, No 12-1, Jalan KPK 1/5, Kundang Jaya Industrial Area, 48020 Rawang, Selangor 👉 Click here to contact us today and start building a smarter, more efficient factory floor with AT SYSTECH SDN BHD.

atst April 16, 2025 No Comments

Why AI Robot Picks Fruit Better Than Humans

Why AI Robot Picks Fruit Better Than Humans Fruit harvesting is no longer just about manpower—it’s about precision, speed, and consistency.With advancements in AI-powered robotic arms, smart farming is now a reality.So the question is: Can robots really pick fruit better than humans? The answer is yes—and here’s why. The Rise of AI Robots in Agriculture Traditional fruit picking is labor-intensive, time-sensitive, and highly dependent on weather and worker availability.AI fruit picking robots are changing the game by using vision systems, machine learning, and robotic manipulators to detect, assess, and harvest ripe fruit without damaging the crop. 5 Reasons Robots Are Winning the Fruit Harvest ✅ 1. Consistent AccuracyAI systems can detect fruit ripeness using color, size, and texture with near-perfect precision—day or night. ✅ 2. 24/7 OperationUnlike human workers, AI robots don’t need breaks, sleep, or time off. They work round-the-clock during peak seasons. ✅ 3. Gentle HandlingWith advanced robotic arms and soft grippers, robots can pick fruit without bruising or damaging it. ✅ 4. Labor Shortage SolutionMany farms struggle to hire enough seasonal workers. Robots fill this gap and help maintain output levels. ✅ 5. Data-Driven EfficiencyEvery pick is tracked. This data helps farmers improve yield predictions, monitor crop health, and reduce waste. Applications of AI Robots in Smart Farming AI robots are already being used to harvest crops like: Strawberries 🍓 Apples 🍎 Tomatoes 🍅 Citrus fruits 🍊 These systems are especially useful in large-scale farming, where speed and consistency directly affect profit margins. AT SYSTECH SDN BHD: Your Automation Partner in Smart Agriculture At AT SYSTECH SDN BHD, we develop custom robotic solutions tailored for agricultural applications in Malaysia and Southeast Asia. From robotic arms with 3D vision systems to conveyor integration and remote monitoring—we bring precision farming to life. Whether you’re in fruit farming, food packaging, or agro-processing, our team can help automate your processes with cost-effective, high-performance systems. Ready to Upgrade Your Harvest? Let’s explore how AI-driven robotic systems can boost your farm’s productivity. 📞 Phone: +60 3‑3277 7118📱 WhatsApp: +60 12‑921 3717✉️ Email: atsystechsb@atst.com.my📍 Address: Lot 19675, No 12-1, Jalan KPK 1/5, Kundang Jaya Industrial Area, 48020 Rawang, Selangor 👉 Contact us today and get a free consultation on smart farming solutions with AT SYSTECH SDN BHD.

atst April 16, 2025 No Comments

Why Stack Firewood When Your Robot Does It Better?

Why Stack Firewood When Your Robot Does It Better? Stacking firewood sounds simple—until you’ve done it for hours in the heat or cold. It’s back-breaking, repetitive, and time-consuming.Now, imagine a robot that can stack every log perfectly, tirelessly, and without complaint. Welcome to the future of outdoor automation. The Problem with Manual Firewood Stacking For homeowners, resorts, or businesses that rely on firewood, storage is more than just throwing logs into a pile.Poorly stacked firewood leads to: Uneven airflow and slower drying Higher risk of rot or pests Wasted space and physical strain Whether you’re a small cabin owner or running a resort in the highlands, automating firewood stacking makes practical sense. What Can a Firewood Stacking Robot Actually Do? Using robotic manipulators with 3D vision and AI, these systems can: ✅ Detect and pick up irregularly shaped logs✅ Rotate and orient each piece for optimal stacking✅ Work continuously without fatigue✅ Maintain consistent patterns to improve airflow and safety In short, the robot thinks, adjusts, and acts just like a skilled worker—but better. Real-World Benefits of Automating Firewood Handling 🔧 Less Physical LaborSave hours of manual work each week and reduce risk of injury. 📦 Tidy & Compact StorageLog piles are neatly stacked for better space use and airflow. 🌧️ Works in All ConditionsRain or shine, robots don’t complain—they just keep going. 📈 Scalable EfficiencyIdeal for commercial firewood operations, resorts, or agro-tourism businesses in Malaysia. AT SYSTECH SDN BHD: Your Partner in Outdoor Robotics AT SYSTECH SDN BHD designs custom automation systems for both indoor and outdoor environments—including firewood handling, material stacking, and repetitive heavy-lifting tasks. We specialize in: Robotic arms with vision sensors Custom end-effectors for uneven materials Durable systems designed for rough conditions Whether you need a backyard solution or a fully automated resort facility, our team will deliver a system that saves time, space, and effort. Let the Robot Handle the Heavy Work Stop wasting time stacking wood. Automate it. Monitor it. Relax next to your perfectly organized pile. 📞 Phone: +60 3‑3277 7118📱 WhatsApp: +60 12‑921 3717✉️ Email: atsystechsb@atst.com.my📍 Address: Lot 19675, No 12-1, Jalan KPK 1/5, Kundang Jaya Industrial Area, 48020 Rawang, Selangor 👉 Click here to get a free consultation and discover how AT SYSTECH SDN BHD can automate your outdoor challenges.

atst March 30, 2025 No Comments

How to Maintain Your Conveyor Belt for Maximum Efficiency

How to Maintain Your Conveyor Belt for Maximum Efficiency A conveyor belt is the heartbeat of many manufacturing and logistics systems.If it stops, your entire production line could come to a halt. That’s why regular maintenance isn’t just recommended—it’s essential. Here’s how to keep your conveyor running at peak performance and avoid unexpected breakdowns. 1. Perform Routine Inspections Don’t wait until something breaks. Set up a weekly or monthly checklist to inspect: ✅ Belt tension and alignment✅ Roller wear and lubrication✅ Pulley condition✅ Motor and gearbox performance✅ Debris buildup under the belt Small issues caught early can prevent costly downtime later. 2. Keep It Clean Dust, grease, and debris can build up quickly—especially in food, packaging, and manufacturing environments. A clean conveyor: ✔️ Reduces friction✔️ Improves belt tracking✔️ Extends the lifespan of components Use the right cleaning methods for your material type (e.g. dry brushes for dry goods, damp wipes for sticky residue). 3. Monitor Belt Tension and Tracking A loose or misaligned belt can lead to: ❌ Slippage❌ Uneven wear❌ Product misplacement or jams Check that the belt is centered and tensioned according to the manufacturer’s specs. If unsure, consult an automation specialist like AT SYSTECH SDN BHD. 4. Lubricate Moving Parts Regularly Bearings, rollers, and drive chains all require proper lubrication. Follow a scheduled plan and use the correct lubricant type for your conveyor’s materials and load conditions. Pro Tip: Over-lubrication can be just as harmful as under-lubrication—always follow the manual. 5. Invest in Preventive Maintenance Services Consider scheduling quarterly inspections by automation professionals to check deeper components like: 🔍 Motor and gear alignment🔍 Electrical connections🔍 Sensor calibration🔍 Safety systems A one-time check could save thousands in future repair costs. AT SYSTECH SDN BHD: Conveyor Maintenance & Automation Experts At AT SYSTECH SDN BHD, we don’t just build conveyor systems—we help you maintain them for long-term performance. We provide: 🔧 Full conveyor system audits🔧 Spare parts and repairs🔧 Belt replacement and motor upgrades🔧 Preventive maintenance plans Whether your system is in food processing, glove manufacturing, electronics, or logistics, we’ve got you covered with custom solutions made in Malaysia. Book a Conveyor Health Check Today Don’t wait for breakdowns to cost you time and money.Let AT SYSTECH SDN BHD keep your production line running smoothly. 📞 Phone: +60 3‑3277 7118📱 WhatsApp: +60 12‑921 3717✉️ Email: atsystechsb@atst.com.my📍 Address: Lot 19675, No 12-1, Jalan KPK 1/5, Kundang Jaya Industrial Area, 48020 Rawang, Selangor 👉 Schedule a free consultation now and get your conveyor running at full efficiency.

Author: atst

Save Money on Glove Packaging with Auto Packing Technology

AI Inspection Cuts Defect Costs and Boosts Your Bottom Line

Wasting Money on Mold Cleaning? There’s a Better Solution

From Good to Great: How AI Perfects Glove Production

The Art of Perfect Glove Quality Control through AI

How Smart Vision Tech Is Transforming Glove Quality Control

Meet Your New Production Partner: 3D Robotic Manipulators

Why AI Robot Picks Fruit Better Than Humans

Why Stack Firewood When Your Robot Does It Better?

How to Maintain Your Conveyor Belt for Maximum Efficiency

Recent Posts

Category

Contact Us

Main Services

Our News