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atst June 30, 2025 No Comments

Logistics Solutions: Sortation & Warehousing Made Easy

Logistics Solutions: Sortation & Warehousing Made Easy In today’s rapidly evolving supply chain environment, businesses are under constant pressure to move faster, work smarter, and deliver more efficiently. Efficiency, accuracy, and speed are no longer optional — they’re critical differentiators. That’s where advanced logistic sortation and warehousing solutions come into play, enabling seamless operations, reducing human error, and dramatically enhancing overall productivity. Whether it’s an e-commerce fulfillment center, a distribution hub, or a last-mile delivery operation, automated handling and sortation systems offer real-time visibility and control to streamline process flows from start to finish. Why Automation is the Key to Warehouse Optimization Manual handling in warehouses is often a bottleneck. It can result in inconsistent workflows, higher labor costs, and a higher risk of errors. By integrating intelligent automation, businesses can eliminate these pain points and unlock new levels of operational efficiency. Automated sortation and warehousing systems are becoming increasingly prevalent across Southeast Asia, especially in e-commerce centers managing the demands of last-mile deliveries. These solutions are engineered to maximize performance even in tight spaces, with creative layout designs and modular flexibility that adapt to each facility’s unique needs. Automated sortation and warehousing systems Core Technologies Driving Automation Here are the key technologies transforming modern warehouses: 1. Advanced Sortation Systems From small parcel sorting to high-volume operations, automated sorters are designed to handle a wide range of products with speed and precision. Each type serves a unique function: Shoe Sorters – Gentle handling for various product types. Wheel Sorters – Great for medium to high-speed operations. Tilt Tray Sorters – Accurate and versatile, ideal for fragile or oddly shaped items. Bombay Sorters – Effective in managing high-volume, multidirectional sorting. Cross Belt Sorters – Speedy and accurate for small to medium packages. These systems significantly improve throughput, reduce labor dependency, and deliver faster, more reliable order fulfillment. 2. Robotic Automation Robotic systems further enhance efficiency by taking on repetitive or physically demanding tasks. Popular robotic solutions include: Robotic Palletizing & Stacking – Improves workplace safety and reduces strain. Automated Picking Systems – Increases accuracy and order processing speed. Robotic Lifting & Handling – Reduces manual effort and boosts productivity. 3. Merging Conveyors Smart merging conveyor systems allow multiple product lanes to feed into a single sorting line with real-time software control. This ensures smooth flow and high throughput — essential for businesses handling thousands of parcels daily. 4. Telescopic Conveyors Loading and unloading goods from vehicles is a time-consuming and labor-intensive task. Telescopic conveyors are designed to: Accelerate the loading/unloading process Reduce worker fatigue Adapt to various vehicle sizes and dock configurations These conveyors offer both efficiency and safety for high-volume operations. Business Benefits of Automation Automation isn’t just about replacing manual labor — it’s about optimizing entire operations. Companies investing in automated solutions experience: ✔ Increased Efficiency – Significantly faster processing speeds. ✔ Higher Accuracy – Lower error rates in sorting and fulfillment. ✔ Real-Time Tracking – Software insights for operational transparency. ✔ Scalability – Modular systems that grow with business demand. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst June 30, 2025 No Comments

Custom vs Standard Conveyors: How to Choose the Best Fit

Custom vs Standard Conveyors: How to Choose the Best Fit Choosing the right conveyor system is a critical decision for any facility involved in manufacturing, warehousing, packaging, or logistics. The two main options—custom conveyors and standard conveyors—offer different benefits depending on your operational needs, budget, and long-term scalability. But how do you know which is the best fit for your business? In this article, we’ll compare custom vs standard conveyors, highlight key decision factors, and help you determine the right solution for your facility. What Are Standard Conveyors? Standard conveyors are pre-engineered systems built in common sizes, designs, and configurations. They are typically off-the-shelf solutions ideal for straightforward applications such as: Moving items in straight lines or basic curves Handling uniform loads (boxes, totes, parcels) Performing repetitive, non-specialized transport tasks Benefits of Standard Conveyors: Lower upfront cost Faster delivery and installation Proven designs and compatibility Easier to maintain and replace parts Standard conveyors are a great choice for small to medium-sized operations with minimal customization needs or limited budgets. What Are Custom Conveyors? Custom conveyors are engineered specifically for your operation. They are designed to meet unique requirements—whether it’s limited space, special product handling, integration with existing systems, or non-standard processing needs. Benefits of Custom Conveyors: Tailored to fit space and workflow Handles specialized materials (fragile, oversized, irregular shapes) Supports automation and advanced controls Scalable with future expansion in mind Custom systems are ideal for companies looking to optimize every inch of floor space, integrate automation, or handle complex production flows. Custom vs Standard Conveyors Key Factors to Consider When Choosing Between Custom and Standard Conveyors Here’s a breakdown of factors to guide your decision: Space Constraints Standard conveyors work well in open layouts. Custom conveyors can be built to fit tight corners, multilevel setups, or height-restricted zones. Material Type Standard systems are suitable for uniform, lightweight goods. Custom solutions are better for delicate, heavy, or unusual materials. Production Volume Low to medium throughput? A standard system may suffice. High-speed or high-volume? A custom setup will be more efficient and reliable. Integration with Automation Standard conveyors may have limited compatibility. Custom conveyors can be designed to sync with robotics, sensors, sorting arms, and other automated machinery. Budget & Lead Time Standard = more affordable, quicker to implement. Custom = higher investment, but long-term ROI through productivity and optimization. Industry Use Cases Industry Best Fit E-commerce Custom (due to fast-paced, high volume sortation) Food Production Custom (special hygiene and material handling) Packaging Standard or Custom depending on complexity Warehousing Standard for general use, Custom for automation Automotive Custom (heavy-duty, multi-phase workflows) AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst May 16, 2025 No Comments

Save Money on Glove Packaging with Auto Packing Technology

Save Money on Glove Packaging with Auto Packing Technology In the high-demand world of disposable medical glove production, packing is a critical yet often overlooked step. Manual glove packing not only slows down operations—it also increases the risk of secondary contamination and leads to inconsistent packaging quality. Shine Technology’s Fully Automatic Glove Packing Machine solves these challenges with a high-speed, hygienic, and intelligent solution designed for modern manufacturing lines. Designed for seamless integration after the glove counting process, this machine takes stacked gloves directly from the conveyor and completes the entire boxing procedure—without manual handling. The result? Faster throughput, lower labor costs, and consistent packaging quality. Built for Medical Glove Manufacturers This machine is tailored for online automatic boxing of disposable nitrile and PVC medical gloves. With strong adaptability to a wide range of glove counts and box sizes, it delivers reliable performance for various packaging needs. It supports multiple box types including tuck-in flap, glued ear-flap, and optional glue-sealed styles, making it an excellent fit for most glove production lines. Glove Auto Packing Machine Key Features & Advantages High-Speed Performance Cycle time per box is under 7.5 seconds, delivering high output without sacrificing accuracy. Hygienic & Touch-Free Eliminates manual handling of gloves, significantly reducing the risk of contamination. One-Touch Format Changeover Thanks to a fully servo-driven system, operators can switch product types with ease. Input the box’s length, width, and height, and the system automatically adjusts coordinates—perfect for multi-product lines or frequent format changes. Fully Integrated Automation The system handles everything: Automatic box forming Box folding Box locking or sealing Automatic glove insertion Versatile Box Compatibility Supports paper boxes with: Gloss coating, matte finish, or lamination Built-in anti-drop design Multiple glove capacities (70–300 pcs per box) Technical Specifications Feature Specification Supported Products Disposable medical gloves (Nitrile & PVC) Box Types Tuck-in flap, Ear-flap, Optional hot-melt glue Glove Condition Fluffy, larger volume relative to box size Box Dimensions L: 200–260 mm, W: 100–140 mm, H: 50–105 mm Glove Quantities Supported 70 / 80 / 100 / 120 / 150 / 200 / 250 / 300 pcs Cycle Time per Box < 7.5 seconds First-Pass Yield Rate > 99.8% 24h Machine Downtime Rate < 1% Emergency Handling Temporary manual boxing area & glove collection line Format Change System One-touch with auto-generated coordinates Machine Dimensions L3750 × W1650 × H2050 mm Power Supply 380V, 17kW Air Supply Requirement ≥ 0.5 MPa, 400 L/min AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst May 16, 2025 No Comments

AI Inspection Cuts Defect Costs and Boosts Your Bottom Line

AI Inspection Cuts Defect Costs and Boosts Your Bottom Line In the world of glove manufacturing, precision and speed are everything. That’s why Shine Technology has developed a cutting-edge AI Visual Inspection System for glove defect detection — a game-changing solution that sets a new benchmark for quality assurance in the industry. All-Angle, Real-Time Glove Defect Detection Our AI-powered inspection system utilizes advanced artificial intelligence and deep learning algorithms to perform real-time, 360-degree inspections on gloves during movement. It accurately identifies defects in the fingers, palm, and wrist areas — including oil stains, dirt spots, holes, and tears — and automatically removes defective items from the production line. Detection Coverage Includes: Oil stains Dirt and discoloration Holes and ruptures Structural damage AI Visual Inspection System Why Choose Shine? Comprehensive Detection Strategy Our solution offers full-phase inspection: pre-stripping, during stripping, and semi-stripped glove detection. With up to 7 high-resolution image captures per glove, every angle is covered. Proprietary AI Algorithm Since 2019, Shine has been developing proprietary deep learning algorithms, achieving a defect detection accuracy that surpasses industry peers by 4% using the same sample volumes. The system is supported by a robust cloud-based training platform, allowing for custom configuration for each client. With our vast database of glove defect samples, most setups are plug-and-play with no need for retraining. Centralized Monitoring & Scalability We offer a mature Central Control Room (CCR) implementation, ensuring stability and seamless operation. The system is scalable for future functionality expansions. Smart Monitoring Features Oil stains Dirt and discoloration Holes and ruptures Structural damage Performance Specifications Metric Value Defect Coverage Rate 99% Average Inspection Speed 220 gloves/min Serious Defect Miss Rate ≤ 0.05% (5 in 10,000) Minor Defect Miss Rate (AB) ≤ 0.5% (5 in 1,000) False Positive Rate ≤ 0.5% Minimum Detectable Defect Size ≥ Φ0.5mm Compatibility All glove colors supported All benchmarks are based on gloves fully captured and processed by the system. Detection accuracy remains consistent regardless of glove color. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst May 16, 2025 No Comments

Wasting Money on Mold Cleaning? There’s a Better Solution

Wasting Money on Mold Cleaning? There’s a Better Solution In today’s glove manufacturing industry, speed, safety, and precision are no longer optional—they’re essential for staying competitive. However, many factories still rely on manual glove removal, especially when gloves are stuck or half-detached from molds. This outdated method slows down production, raises labor costs, and creates safety risks. The Real Problem: Manual Glove Removal When gloves don’t fully detach from molds, they clog the production line. Workers must then remove them manually—an inefficient and sometimes dangerous task. Over time, this leads to: Slower production output Higher risk of injury Inconsistent quality and downtime These issues often go unnoticed but significantly affect your bottom line. The Smarter Solution: Shine’s Air-Blow Mold Cleaning Machine To address this bottleneck, Shine Technology developed a fully automated Air-Blow Mold Cleaning Machine—a smart, non-contact solution that removes unstripped and half-stripped gloves quickly and safely. Built for High-Speed Glove Lines Shine’s system integrates smoothly into existing glove production lines. It handles speeds up to 220 gloves per minute, automatically detecting and removing gloves that fail to release from the molds. Using a multi-stage air-blow system, the machine detaches stuck gloves without touching the mold—eliminating physical wear and reducing downtime. Why Choose Shine’s Cleaning System? Here’s what makes this machine a game-changer: High Efficiency: 99% mold cleaning success rate Non-Contact Cleaning: No physical contact, no mold damage Fully Automated: Replaces manual glove removal Smart Timing: Adjusts air blasts in sync with line speed Enhanced Safety: Keeps operators away from risky tasks How It Works: Precision-Controlled Air Nozzles The machine features 24 air nozzles, each positioned and timed to blast off gloves in sequence. It monitors the line speed in real time and adjusts its air bursts for maximum efficiency. This precise approach ensures all gloves are removed—without damaging molds or interrupting production. In the long run, it helps you save money, cut downtime, and reduce your dependence on manual labor. Air-Blow Mold Cleaning Machine Technical Specifications at a Glance Feature Value Max Line Speed ≤ 220 pcs/min Cleaning Success Rate 99% Nozzles 24 air heads Air Pressure 1.1 MPa Air Consumption Approx. 0.025 m³/glove Power Supply 24V Power Consumption 500W Working Temperature -10°C to 50°C Dimensions 1500 × 1050 × 1650 mm Weight 150 kg Automate Your Glove Production Today With Shine’s Air-Blow Mold Cleaning Machine, glove manufacturers can eliminate inefficiencies, improve safety, and scale production without extra labor. If your production line still relies on manual glove removal, now’s the time to upgrade. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst May 12, 2025 No Comments

From Good to Great: How AI Perfects Glove Production

From Good to Great: How AI Perfects Glove Production In the world of nitrile glove manufacturing, precision is everything. A tiny defect can lead to failed inspections, customer complaints, or even serious medical consequences. But what if your quality control process didn’t rely solely on human inspection? What if AI could ensure near-perfect results—consistently, automatically, and at scale? That’s no longer a “what if.” It’s already happening. AI Makes Every Glove Count AI-powered inspection systems use machine vision and deep learning algorithms to scan each glove as it moves along the production line. Unlike human inspectors—who tire or miss defects due to repetition—AI systems never blink. Here’s what these systems can detect: Pinholes smaller than 0.1mm Uneven thickness or color variations Deformities at cuff edges or fingertips Particulate contamination Glove Production Numbers Tell the Story Up to 42% reduction in defect rates 25% increase in inspection throughput 60% fewer product returns due to quality issues AI doesn’t just identify problems—it learns. With every batch, the system refines its accuracy and helps factory teams respond faster to issues in real time. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst May 12, 2025 No Comments

The Art of Perfect Glove Quality Control through AI

The Art of Perfect Glove Quality Control Through AI Quality control used to be an art form—a blend of human judgment, experience, and a sharp eye. But as glove production scales and demands grow, it’s no longer enough. The future of quality control lies in smart automation—and AI is leading the charge. From Guesswork to Data-Driven Decisions AI doesn’t rely on tired eyes or best guesses. Instead, it brings consistency to a process that was once subjective. Here’s how: Vision cameras capture every glove at multiple angles Machine learning models identify known and new defect patterns Real-time alerts notify staff of anomaly trends, like a misaligned mold or oil contamination What used to take a trained inspector 60 minutes can now be done by AI in under 6 minutes—without compromising accuracy. Proactive, Not Just Reactive Modern AI systems not only detect defects but can predict them. Over time, they spot trends that point to upstream issues—like a worn-out mold or uneven drying in a specific zone. That means problems can be fixed before entire batches are wasted. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst May 12, 2025 No Comments

How Smart Vision Tech Is Transforming Glove Quality Control

How Smart Vision Tech Is Transforming Glove Quality Control When it comes to medical or industrial gloves, quality is non-negotiable. A single tear or weak spot can compromise an entire operation. That’s why manufacturers are turning to smart vision technology—a powerful upgrade over traditional inspection methods. What is Smart Vision? Smart vision uses high-resolution cameras combined with AI models to inspect each glove with incredible accuracy. These systems capture hundreds of images per second and analyze: Surface smoothness Color uniformity Thickness consistency Micro tears or pinholes Traditional vs. Smart Vision Inspection Feature Traditional QC Smart Vision QC Inspection speed ~1,000 gloves/hr 15,000+ gloves/hr Accuracy rate ~85% 98%+ Inspector fatigue? Yes No Real-time feedback No Yes Smart vision also reduces human error, standardizes reporting, and integrates seamlessly with existing production lines. Long-Term Benefits Lower labor costs Faster detection = less waste Better customer satisfaction and compliance AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst April 16, 2025 No Comments

Meet Your New Production Partner: 3D Robotic Manipulators

Meet Your New Production Partner: 3D Robotic Manipulators Looking to improve your production efficiency while reducing operational costs?3D robotic manipulators are transforming industries across Malaysia by delivering precise, flexible, and cost-effective automation solutions. What Are 3D Robotic Manipulators? 3D robotic manipulators are multi-axis robotic arms designed to perform complex industrial tasks such as pick-and-place, assembly, and inspection. Unlike traditional 2D automation systems, these robots operate across all three dimensions, providing greater flexibility and accuracy. They can be integrated with vision systems and AI to adapt to different objects and tasks in real time—making them ideal for high-mix, high-speed manufacturing environments. Robotic Manipulators Benefits of Using 3D Robotic Manipulators Increased Production OutputBoost productivity by up to 30% through fast, consistent, and reliable automation. High Precision and Accuracy Achieve ±0.1 mm repeatability for detailed and sensitive tasks like assembly or inspection. Lower Operational Costs Reduce manpower requirements and energy use—saving up to 25% on operating costs. Quick ROI With an average payback period between 9–18 months, these robots offer fast returns for manufacturers. Flexible Automation Easily reprogrammed to handle different tasks or product lines, ideal for changing production needs. Why Choose AT SYSTECH SDN BHD? AT SYSTECH SDN BHD is a trusted automation solution provider in Malaysia with a strong track record in designing and integrating 3D robotic manipulators for various industries, including: Glove and medical device manufacturing Electronics and semiconductor assembly Food and beverage production We provide end-to-end services from mechanical and electrical integration to system programming and testing. Our team ensures your system is delivered, installed, and supported with minimal disruption to your operations. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

atst April 16, 2025 No Comments

Why AI Robot Picks Fruit Better Than Humans

Why AI Robot Picks Fruit Better Than Humans Fruit harvesting is no longer just about manpower—it’s about precision, speed, and consistency.With advancements in AI-powered robotic arms, smart farming is now a reality. The Rise of AI Robots in Agriculture Traditional fruit picking is labor-intensive, time-sensitive, and highly dependent on weather and worker availability. AI fruit picking robots are changing the game by using vision systems, machine learning, and robotic manipulators to detect, assess, and harvest ripe fruit without damaging the crop. AI Fruit Picking Robots 5 Reasons Robots Are Winning the Fruit Harvest 1. Consistent AccuracyAI systems can detect fruit ripeness using color, size, and texture with near-perfect precision—day or night. 2. 24/7 OperationUnlike human workers, AI robots don’t need breaks, sleep, or time off. They work round-the-clock during peak seasons. 3. Gentle HandlingWith advanced robotic arms and soft grippers, robots can pick fruit without bruising or damaging it. 4. Labor Shortage SolutionMany farms struggle to hire enough seasonal workers. Robots fill this gap and help maintain output levels. 5. Data-Driven EfficiencyEvery pick is tracked. This data helps farmers improve yield predictions, monitor crop health, and reduce waste. Applications of AI Robots in Smart Farming AI robots are already being used to harvest crops like: Strawberries Apples Tomatoes Citrus fruits These systems are especially useful in large-scale farming, where speed and consistency directly affect profit margins. AT SYSTECH SDN BHD: Experts in Robotics & AI-Powered Automation We engineer custom robotic solutions built for real-world challenges—from intelligent vision inspection and sorting to fully automated packaging and glove handling. Our goal is to help manufacturers increase efficiency, enhance product quality, and reduce manual labor through smart, scalable technology. +60 3‑3277 7118 WhatsApp: +60 12‑921 3717 atsystechsb@atst.com.my Rawang, Selangor Click here for a free consultation to discover how automation can transform your packaging line.

Author: atst

Logistics Solutions: Sortation & Warehousing Made Easy

Custom vs Standard Conveyors: How to Choose the Best Fit

Save Money on Glove Packaging with Auto Packing Technology

AI Inspection Cuts Defect Costs and Boosts Your Bottom Line

Wasting Money on Mold Cleaning? There’s a Better Solution

From Good to Great: How AI Perfects Glove Production

The Art of Perfect Glove Quality Control through AI

How Smart Vision Tech Is Transforming Glove Quality Control

Meet Your New Production Partner: 3D Robotic Manipulators

Why AI Robot Picks Fruit Better Than Humans

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